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Yinjiang Machinery Equipment Co., Ltd. was established in 2014.The equipment can be customized to process angle steel, C-shaped steel, flat steel, square pipe, round pipe, H-shaped steel, I-beam, channel steel, aluminum alloy profiles and other workpieces.It is widely used in solar energy, construction machinery, electric power towers, environmental protection, automobiles, furniture, supermarket equipment, shipbuilding, building materials processing and other industries.It has served more than 200 listed companies, including state-owned enterprises, and more than 9,000 small and medium-sized enterprises in China.And the equipment is exported to Belarus, South Korea, Canada, the United States, Mexico, Vietnam, India, the United Arab Emirates, Jordan, Egypt, Turkey and other countries.Everyone is welcome to consult and understand
A solar photovoltaic bracket is a special bracket designed for the placement, installation, and fixation of solar panels in a solar photovoltaic power generation system.General materials are aluminum alloy, carbon steel and stainless steel.The production line is to solve the problem of punching the link holes of various profiles, pipes, and angle steels in the bracket. It is mainly divided into three sides and four stations. The length of a feed is generally divided into two types: six meters and ten meters (it can also be customized non-standard), and the profile has no surface. The two types of holes can be completed at once; Eliminating the need for multiple operations in the traditional way, the brewed products have good consistency, accurate hole spacing, and production efficiency are 4 times that of the traditional method, and the labor cost is 20% of the traditional method.
序号 Serial number | 品名Product name | 规格specification | 品牌brand |
1 | 控制系统Control system | PLC | 永宏Yonghong |
2 | 伺服电机Servo motor | 2.0KW | 之山Mountain |
3 | 触摸屏Touch screen | 7 inches | 维控Maintenance control |
4 | 伺服驱动Servo drive | 2.0KW | 之山Mountain |
5 | 导轨,滑块Guide rail, slider | φ40mm | 飞驰Flying |
6 | 液压系统Hydraulic system | 15KW | KADEL |
7 | 减速机Reducer | PGA120-10 | 三凯 Sankai |
8 | 油缸直径Cylinder diameter | 300mm | KADEL |
[Hydraulic system]
1. The working pressure is adjusted continuously. The oil pressure circuit adopts a zero-load design, and the oil pump motor is designed with a low-level digital frequency to effectively reduce noise and sound, thereby increasing motor performance and life.
2. When the cylinder drops and actuates, it adopts a fast-to-slow oil pressure differential circuit design. The characteristics of high-speed descent, low-speed processing, and high-speed recovery enhance the stability of the workpiece forming during punching. In addition to increasing the actuation speed, it can effectively reduce the horsepower load to facilitate power savings.
3. The electronic control system is equipped with a man-machine interface, and the cylinder stroke is 150mm (the stroke can be set). The distance adjustment adopts the design of a position ruler, the spacing, the slow position, and the lower limit position to make its operation accurate and simple and clear.
4. The servo motor is used to actuate, the receiving and feeding speed can be set and quickly adjusted, and the accuracy is high, which can increase the output.
5. The clamping force is sufficient, and the material is pushed by the servo motor, the working positioning does not fall off, and the stability is high.
6. The equipment can choose from a variety of models such as double-station 6-cylinder, double-station 12-cylinder, and single-station 6-cylinder.Not only does it meet the 3-sided punching of the C-shaped steel bracket, but each surface can be processed into 2 hole types according to requirements.Both sides work at the same time, and 100-128 pieces of material can be processed per hour in the case of non—full holes.
[Operating system]
The new type of Yinjiang machinery photovoltaic bracket automatic punching equipment has a CNC touch control surface. The same machine has two processing production lines. One worker can operate the production and processing at the same time, and the two lines can punch holes at the same time (the same hole, different holes, different size holes, holes with different hole spacing, different processing pipe punching) Fool-like operation, servo motor accurate hole pitch positioning, it only takes one minute to complete the punching of metal pipes, without tolerances, ignoring the manual operation fatigue caused by labor intensity and the delay in work.At the same time, the processing noise and production energy consumption of equipment production are reduced.
Equipment processing and production process flow:
Feeding-stepping up positioning-starting/automatic-punching and forming-discharging
At the same time, the LCD smart touch display can store hundreds of different processing parameters and data.
It is convenient for repeated punching twice, no need to re-enter/just exchange the stored data, and it can be started.
Yinjiang Machinery photovoltaic bracket punching function processes a variety of different pipes to achieve multi-directional punching. He can achieve solutions to various problems you need according to your requirements and meet the needs of different customers.